Even the Bromptons worst enemies have to agree that it does a good job of folding. Its also pretty nippy on the road.Where its not so hot is in those tricky off-road situations – loose rocky surfaces and mud in particular. As anyone will know whos tried to haul one along the wrong sort of track, mud soon builds into a sticky poultice between the tyre and mudguard, and it can take weeks to shake out the last remnants.
The Brompton isnt an off-road machine of course, and were not suggesting for a moment that it would be the best tool for serious mud-plugging. But many folding bike riders commute for all or part of their journey on tracks and trails, where the smooth tyres, limited mudguard clearance and high gearing are a positive hindrance. Most small- wheelers have 305mm or 406mm tyres, and theres a reasonable range of knobbly rubber available in both these sizes. In the Bromptons 349mm (16″ x 1 3/8″) size, there are none, and as far as we know, there never have been any. But even if a good tyre was available, youd be left with the high gearing and the limited clearance.
…Slip on a tube and a new knobbly tyre and youre off…Well, not quite…
The answer is to convert the bike to take the smaller 305mm tyres, as used by Dahon and most Far Eastern manufacturers. Although tricky to do, the conversion solves all three problems at once: a pair of knobbly tyres cut through the mud, and the smaller tyre diameter increases clearance and reduces the gearing.The operation is reversible too, so it would be quite practical to convert the bike for winter riding, or even for an off-road holiday, then swap all the bits back in fairer weather.
At this stage, we should point out that our donor bike is a fairly old three-speed Sturmey Archer model.The 5-speed offers a wider gear range, but the hub is a bit frail for off-roading and the gear change rather vulnerable.We dont know how easy it would be to convert a post-Summer 2000 bike fitted with a 3-speed SRAM gearbox, although most of the information below will remain the same.
Front Wheel

The new front wheel - note the increased mudguardclearance and very large brake drop.
Needless to say, the operation requires a few bits and pieces and a few workshop days, because the new tyres wont fit the old rims, the old brakes wont (necessarily) contact the new rims, and the Brompton uses special narrow axles…
We bought a 305mm front wheel at a local cycle shop – these are relatively common wheels, fitted mainly to childrens bikes, but look for something with proper spokes and a substantial rim. A Dahon wheel is ideal. Unfortunately, the hub will be too wide for the Brompton forks, so its necessary to have the wheel rebuilt onto a spare Brompton hub. For the enthusiastic amateur wheel-builder, this is an easy task, but a professional rebuild shouldnt be too expensive, because the Dahon spokes should fit straight into the new Brompton hub.
Slip on a tube, and a new knobbly tyre and youre off…Well, not quite, because the Brompton brakes have a drop of about 60mm, and the smaller wheel needs a drop of 80mm to reach the rim. As the new tyre is wider, and were particularly interested in creating extra space around the tyre, the answer is to raid your local cycle shop for an old-fashioned calliper brake.We found something called a Chang-Star Deluxe, with a width of 65mm and drop of 70-90mm. Inefficient, not very attractive, but ideal for the purpose. Plumb in the new calliper, taking care to follow the standard Brompton cable run, and the front of the bike is ready for action.
Rear Wheel
Finding a three-speed 305mm wheel proved surprisingly difficult, and we ended up approaching Dahon UK.The only complication here is that Dahon, like most cycle manufacturers used the standard Sturmey-Archer axle, whereas the Brompton has always used a special narrow-axle version.The easiest way round this problem is to swap the Dahon hub internals for the Brompton ones. If you know how to do this, great – if you dont, pop into a dealer with the correct equipment.The conversion requires a giant spanner and takes just a few minutes (in other words, it should cost very little).

The Alhonga brake calliper offers just enough drop. Clearance is tight, but adequate.

The dynamo needs to be realigned - we fitted a right-angle dog-leg bracket
At this stage, its necessary to do something rather cruel to the Brompton rear frame, but its unavoidable.The Brompton frame is offset to one side for various technical reasons, but the wheel is not. A close inspection will reveal that the frame tube on the right hand (chain) side is slightly squashed, to give sufficient tyre to frame clearance. Unfortunately, our new tyre is a little wider, and it also meets the frame in a different place, so its necessary to re-squash the tube some 20mm closer to the hub.We did this by holding a suitably-shaped tube against the frame and gently hitting it. Dont hit the frame directly with a hammer, and dont overdo it…
With the tyre and tube in place, the wheel can now be fitted and the gear cable and tensioner assembly refitted as normal. But once again, were up against the brake problem. Standard- issue Brompton rear brakes have a drop of about 50mm, according to model. Most designs are also a tight fit around the tyre, causing many of the problems off-road.
No doubt there are a number of suitable callipers around.We managed to squeeze the required 67mm clearance out of the Alhonga dual-pivot design.This was a common Brompton upgrade before the company introduced its own dual-pivot brake a couple of years ago, and should still be available from folding bike specialists. After grinding the slots, we just produced enough clearance for the pads to work effectively.
Gears, brakes, clearance… have we finished? Not if the bike has a dynamo, because this will now be in the wrong place, but its easily sorted with an extended bracket.The final adjustment is to the folding stop on the rear brake assembly.This device must be accurately set for the bike to lock together properly when folded.The smaller tyres allow the bike to fold a little lower, necessitating some adjustment of the stop to keep everything together. Once again, this was just possible on the most extended setting.
On the road, the first impression is of high rolling resistance – only to be expected from tyres of this kind. Gearing on older 3-speed Bromptons is generally 48″ – 83″, which is far too high for off-road use.The new smaller tyres reduce the ratios to 44″ (first), 59″ (second) and 77″ (top), which is better, but still too high.
On & Off Road
We tried fitting a 44-tooth chainring and 14-tooth sprocket, a combination supplied by Brompton for those preferring lower gears.This gave ratios of 36″, 48″ and 63″. Not ideal, but a good compromise, offering reasonable performance off-road, plus a useable top speed on tarmac. A smaller chainring will help off-road, but limit top speed.
How does the bike perform? Obviously braking and acceleration on loose, sandy or muddy surfaces is much improved. Indeed, the off-road Brompton has yet to get stuck anywhere. Even with the mudguards in place (we still view this primarily as a commuter bike, like any other), theres some 20mm clearance around the tyres in most places, although things are a bit tight near the rear brake.When mud does start to accumulate, its much easier to hook, or wash, it out.
A pleasant surprise was the extra efficiency of the mudguards.These normally create quite a bit of spray, but the smaller 305mm tyres reduce this, even under the most extreme conditions. Surprisingly, the conversion proved quite popular on tarmac too. Provided you arent aiming to break any speed records, the off-road Brompton plugs along perfectly well. One point to watch is that brake efficiency may be considerably reduced, particularly if you have fitted nondescript callipers and/or steel rims (ours has a steel rim on the front, aluminium at the rear).
Conclusion
Is this conversion really worth all the effort? That depends on your circumstances. If you regularly have problems with poor off-road traction, and clumps of mud that take days to work their way out of the mudguards, a 305mm conversion should more or less cure the problem.
Cost will vary a great deal, depending on how much you do yourself. Our bike cost about £80 in parts, but you should expect to pay at least two or three times that for a professional conversion.
Reversing the process takes only a few hours, although there is such a wide variety of 305mm tyres available, it might be easier to stick with the smaller tyres, but keep a summer and winter set, swapping them according to the weather conditions.
Most good Brompton dealers should be able to make the conversion. Kinetics of Glasgow offer a mail- order service – both wheels rebuilt with 305mm rims for £65 plus postage. Tel 0141 942 2552
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This lecture was originally presented by author Tony Hadland at the CYCLE 2002 show in London, September 2002.The emphasis is on British- designed machines and on foreign portables that had a significant impact in the UK. ‘Portable’ is used inclusively to represent folding, separable and demountable cycles.
About this time, tricycles were set to eclipse the High Bicycle in popularity, being easier and safer to ride. But the problem with tricycles was getting them through doorways.Therefore many were made to reduce in width.The axle on which the two wheels were mounted might be constructed on a folding system, so that all three wheels could be swung into line. Alternatively, the axle might be made to telescope to a reduced width.The modern ‘safety’ bicycle soon saw off the penny-farthings and greatly reduced the popularity of trikes. Nonetheless, compressible tricycles were available for well over twenty years.



Forty years ago, in November 1962, the Moulton was launched, and saved the British cycle industry, whose sales had been plummeting for years. Although most Moultons were not portables, the Stowaway models were and proved a milestone in portable cycle design. Before the Stowaway, portable cycles only occasionally came onto the UK market and there had never been a successful small-wheeled portable. Since the Stowaway, there have always been small-wheeled portables on sale in the UK.Through licensing deals, the Moulton Stowaway was sold by Huffman in the USA, Raleigh in South Africa, Malvern Star in Australia and Jonas Oglaend in Norway. Alex Moulton worked with the Dunlop tyre and rim company, pioneering the adaptation and development of existing juvenile wheel formats (most notably the traditional 16×13/8″ British format) for adult use, using specially made rims and tyres.This ISO 349mm size went on to be used by Bickerton, Brompton, Airframe, Micro and others, and remains a key tyre size today.You can now buy high performance 16″ tyres from Primo, Schwalbe and Brompton – before the Moulton, all you could buy in this size were tyres designed for use on toy bicycles.
Most of the serious folding bike designs have gone out of production at some point: Brompton, Micro, Strida, Microbike, and so on, but the majority have subsequently returned. Some, like Peter Radnall’s little Micro, have performed the feat twice, but all – with the exception of the Swedish (then Japanese) Microbike – remain in production at the time of writing.
The Airframe is quite unlike any other bicycle, owing more to structural engineering than transport machinery, which is what one might expect from an architect designer. The best way to visualise the frame is as a group of three triangles, with the usual cycle paraphernalia – wheels, cranks and chains – bolted to the extremities.The triangles look similar to a traditional diamond frame, but the principle is completely different, because almost every joint is hinged, enabling the triangles to fold into long thin triangles when the seat tube is lifted up. In use, the rider’s weight passes down through the seat-tube, transferring the load into the two top tubes, which try to make the wheels do the splits.They can’t, because the bottom tubes are in tension, holding the wheelbase and bracing the bottom bracket. In theory, the more weight applied at the top; the more the bike tries to do the splits; the more tension in the bottom tubes; and the more rigid the machine becomes.
The gears are a bit disappointing for such a sporty machine, but we’re glad Airframe opted for hub gearing.There are few suitable hubs around at the moment, so the company has made do with the Nexus 4- speed.This unit can run with silky smoothness, but it’s hard to adjust, relatively inefficient and lacking in gear range. Our pre-production bike (by no means the final spec, incidentally) offered gears of 43″ (on the high side), 53″, 64″ and 78″ (on the low side).That 184% range is similar to the 3- speed Brompton, but rather less than the 215% offered by the Brompton 6-speed. Ironically, that bike’s close ratio hub/derailleur system might have suited the Airframe better than the Brompton, but there we are.
The riding position is sportier than most folding bikes, with a saddle set well back and low bars. If you’re more used to a touring bike, and have rejected the Brompton for its upright stance, this will be more to your liking. For more services that will be more to your liking, visit
Weight isn’t everything of course. A folding bike needs to fold quickly, easily and – most important of all in the long run – repeatably. The weakness with the Airframe is that despite Teflon shims, the joints are pretty stiff, making folding a chore, and it never seems to produce the same package twice. It’s also one of those three-handed jobs.
Ever experienced the classic cyclist’s nightmare? The one where no matter how hard you pedal, the horizon gets further and further away? Buy a Gekko and you’ll have a unique opportunity to experience the night terror for real.
Yes, the rolling resistance leaves much to be desired, although it could have been a lot better had we been able to fine-tune the tyre pressures. We managed to adjust the front tyre (this wheel has a sensible tally of 16 spokes), but space is at such a premium in the rear wheel (28 spokes), that we couldn’t find a pump that would reach the valve. Fitting twenty-eight spokes to a 12-inch wheel might sound like overkill, but 28-spoke hubs are common on childrens bikes, so they’re easy to source and cheap…
Our rolling resistance figure came out at 10.1mph, which is jolly good, all things considered, suggesting that 12- inch tyres (even 30psi ones) can be viable. But that sort of figure has to be compared with the results from the ‘real’ folding bikes, where even the 16-inch Brompton manages 14mph or more these days. So if you buy a Gekko you’ll not only be hampered by a cruising speed of 8mph on the flat, but you’ll suffer a 30% reduction in downhill speed too. Hill climbing is even worse, because the frame flexes like mad under load, and the saddle height is limited to 94cm, which is simply too low for most people. Clearly this bike is seriously challenged against the opposition.
Maybe the smaller wheels allow it to fold smaller? Er, no.The Gekko hits the same brick wall that has stopped numerous folding bike designs in their tracks since the Brompton achieved a folded volume of three cubic feet. It might be improved on tomorrow, next year or in a future century, but then it might not, because below 20 inches, wheel size has little to do with folded size: the deciding factor is the frame, and it’s very difficult to make a full-size frame fold smaller than three cubic feet, sorry, 85 litres.

The good news is oodles of adjustability.The saddle can be positioned anywhere from 58cm to 109cm above the ground, which should suit anyone from a very small boy (yes, Alexander had a go) to the world’s tallest man. Unfortunately, the handlebars are nowhere near as adaptable, so the small boy can’t reach them and the world’s tallest man would be delving around between his knees. But for 99% of the adult population, it’s fine.
Even for a novice, the Frog is easier to fold than the Birdy, taking about 20 seconds or so.The finished package measures 62cm long by 49.5cm tall and 32cm wide.That’s a volume of 98 litres. In old-speak that’s 3.5 cubic feet: smaller than anything except the Brompton, which is taller than the Frog, but shorter and narrower.There are a few wayward cables, and the package only ‘sort of’ locks together, but folding remains pretty impressive.
Forget metric – when describing folding bikes, the cognoscenti usually resort to the imperial wheel size, as in: ‘8-inch folders are rubbish’, ‘16-inch folders are compact’, or ‘20- inch folders are faster on the road’, etc, etc. As a general rule, if you’re looking for out and out performance, you’ll need a 20-inch, or more accurately 406mm (or occasionally 451mm) folder.The really sporty 20- inch machines are mostly ‘demountable’, taking apart for air travel, although they usually include a quick-fold feature as well.
The Rohloff Speedhub is an interesting beast if you like that sort of thing.The German manufacturer started life producing bicycle chains and other components before taking the brave step of developing, building and marketing a unique 14-speed hub in 1998. An astonishingly complex bit of engineering, the Speedhub offers a number of advantages over more conventional gears: Firstly, the ratios are evenly spread, so the 14- speed hub offers a similar range and flexibility to a typical 27-speed derailleur system. Without a derailleur, there’s (usually) no need for a chain tensioner, so ground clearance is not compromised (particularly important with small wheels), and with the moving parts safely sealed in an oil bath, life expectancy should be more or less infinite.That’s fortunate, because the key disadvantage is a price tag of around £600 in the UK. According to Rohloff, there’s no weight penalty, because at 1.7kg, the Speedhub is similar in weight to most 7-speed hubs and the complete system is only 200g heavier than a comparable derailleur.
The Speedhub starts quite smoothly (and efficiently) in 1st gear, but becomes progressively rougher (and less efficient) up to gear seven. Thereafter a magic transformation takes place, because gears eight and nine are silky smooth and amongst the best efficiency wise, but engage the bigger numbers and it’s downhill all the way to top, where things get relatively rough again.
It’s widely accepted that Americans have softer bottoms than Europeans.Why else would they design such things as Harley-Davidsons, Cadillacs and floaty air suspension units on bicycles? British derrieres, honed by suspension-free Mini Coopers, unsprung bicycles and indifferent furniture, are made of sterner stuff. OK, that ignores such unsprung US products as the Bike Friday, and softly-softly Brit offerings, like the elegant Moulton… But there seems to be a general hard/soft divide.
The front elastomers are controlled by a pair of rather vague adjusters that appear to add stiction as you twiddle. In practice, we set them soft when the rear was soft, and sticky when the rear was rock hard.
If you’re used to dismantling the bigger, sportier kind of folding bike, you’ll love the PBW, but if you’re expecting Brompton-style performance, you’ll be disappointed. It’s actually quite similar to the Brompton – even sharing the same frame hinge.The frame folds to the right, the rear triangle underneath and the saddle stem locks it all together, but it’s a much sloppier performance and you have to remove the stem and strap it to both wheels before you can walk away. That said, the PBW is quicker than the Bike Friday – and arguably easier than the Birdy in Not some respects, thanks to its constant chain the length.The end result measures 84cm x 83cm x neatest 38cm or 265 litres, which in good old imperial equates package in the world, but at 265 litres, the PBW to just over 9 cubic feet. As the suspension forks add a packs small for this class of bike bit of width, and a left-hand folding pedal would help, our figures should be treated as a worst case scenario. Not bad for such a sophisticated package.The bike is also designed to fit inside a case measuring 74cm x 56cm x 28cm with the removal of a few bits.
Dahon has come a long way from its pile-’em-high, sell-’em-cheap origins some 30 years ago. Early models were a bit spindly and heavy, and were viewed somewhat snootily in the UK as inferior Far Eastern imports. If you could afford it you bought a Bickerton, or later, a Brompton – if you couldn’t, or you were badly advised, you made do with a Dahon.
Put the 2002 Helios alongside a Shopper-style Dahon from the last decade and you’d be hard pressed to spot the family resemblance. That peculiar headset is long gone, along with some other strange and sometimes dubious components – the new bikes are stylish, well finished and distinctive. Specification is pretty good: Next folding pedals, Shimano Sora 8-speed derailleur, Promax V-brakes, side stand, full mudguards and a pair of strange Ritchey 20″x1.5″ tyres. Bolt this lot to a brushed aluminium frame and you have a package weighing 12.2kg (26.9lb) – that’s a kilogram lighter than the Boardwalk and 1.4kg lighter than the Jetstream. More importantly, it’s about the same as the Halfway or the Brompton.
The Dahon system has changed little over the years, but attention to detail makes folding much easier.The handlebars fold down to the left of the bike, the excellent Next pedals flick down in a second or two, the mainframe breaks in two and hinges to the left, sandwiching the bars between the two wheels. Finally, the stem drops down, but it doesn’t lock the package together, so you’ll need to use a bungee to keep everything from unravelling when you pick it up.